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Talk Intermediate CERN OHL-S

Design once, reuse everywhere : Modular Electronics in Practice

Proposal status is Rejected
PCB Cupid
PCB Cupid
Session Description

Hardware development is often seen as difficult, slow, and expensive compared to software. But in reality, modern electronics engineering follows many of the same principles that made software scalable: abstraction, modularity, reuse, standardization, and iteration.

The real challenge in hardware is not just circuit design, it’s dealing with the physical world: logistics, vendors, manufacturing constraints, soldering, wiring, debugging, testing, and the countless edge cases that appear once electronics leave the screen and become real products.

This talk explores how modular thinking can transform the way we build electronics systems in India.

Starting from first principles, the session will demonstrate how complex hardware systems can be broken down into reusable functional building blocks. From power systems and communication interfaces to sensor modules and compute layers. Most modern electronics products are built from the same foundational technologies, regardless of whether they are used in aerospace, industrial automation, medical systems, commercial devices, or space applications.

The talk will walk through:

  • How to think about hardware architecture like software systems

  • Breaking large electronics problems into modular functional blocks

  • Designing reusable circuits and subsystems

  • Building modular workflows for prototyping, debugging, and manufacturing

  • Reducing development time through reusable engineering practices

  • Improving testing reliability and production scalability

  • Creating reusable jigs, fixtures, and validation pipelines

  • Choosing components and interfaces that support long-term modularity

  • Practical lessons from building electronics products in India

The session will also cover practical tips and engineering patterns that help teams save time, reduce cost, simplify debugging, and move from prototype to scalable production without constantly redesigning systems from scratch.

Rather than focusing on theory alone, this talk is aimed at engineers, makers, founders, students, and open hardware enthusiasts who want to build reliable electronics systems faster and more sustainably.

Key Takeaways
  • How to approach hardware design using modular engineering principles

  • Methods to create reusable electronics building blocks

  • How to standardize connectors, interfaces, and power systems

  • Techniques for modular testing and debugging

  • Ways to reduce iteration cycles and manufacturing friction

  • Strategies for scaling from prototypes to production-ready systems

  • Practical workflow improvements for Indian hardware ecosystems

References

Session Categories

Engineering practice - productivity, debugging
Knowledge Commons (Open Hardware, Open Science, Open Data etc.)
Community
Technology / FOSS licenses, policy
Talk License: CERN OHL-S

Which track are you applying for?

Open Hardware

Speakers

Srinivasan M
Srinivasan M Founder | PCBCUPID

PCB CUPID is an open source hardware platform focused on helping developers, students, and startups build hardware faster and more efficiently. It provides ready-to-use open source development boards, modules, and tools that simplify prototyping, so users can go from idea to a working product without starting from scratch.

Beyond just hardware, PCBCUPID is building a complete ecosystem including documentation, tutorials, and tools to make hardware development more accessible and beginner-friendly, while still being powerful enough for real-world product development.